Manufacturing Facility - Southern CA

Scope of Services Provided:

Role: Prime Contractor to Owner

Date Started: August 1993

Terra Vac was selected in June 1993 for the design, installation and operation of a remediation system at this large former manufacturing complex in Southern California. Soil at this site has been impacted by methyl ethyl ketone and trichloroethane from the ground surface to the water table, approximately 50 feet below grade. The impacted soil consists of high plasticity clays from ground surface to approximately 30 feet below grade. Much of the impacted area lies under an existing building and 25,000 volt substation.

Terra Vac's approach to these difficult site conditions includes the use of slant vapor extraction wells, medium and high vacuum vapor extraction systems, and low and high pressure pneumatic soil fracturing systems. The system consists of 135 well casings, 210 pneumatic soil fracturing points, four separate piping manifold systems, automatic solenoid valve control of all pneumatic soil fracture points, a 100 horsepower (Hp) vapor extraction unit, a 40 Hp vapor extraction unit, a 60 Hp low pressure air compressor, a 15 Hp high pressure air compressor, two water/vapor separators, and a thermal oxidizer for vapor stream treatment.

The operations phase of this project is anticipated to last between 12 and 18 months.


Tank No. 2 Superfund Site - Sacramento Army Depot, CA

Scope of Services Provided:

Role: Prime Contractor to Army Corps of Engineers

Date Completed: May 1993

Tank No. 2, a former waste solvent tank at the Sacramento Army Depot, was excavated in 1986. Residual contamination in the soil of volatile and semi-volatile organic compounds, primarily ethylbenzene and xylenes, was quantified in a remedial investigation. Vacuum extraction was the favored technology suggested in the Record of Decision to remediate the vadose zone soils at this Superfund (CERCLA) site.

The design phase was completed in July 1992 and included an eight well system to remediate 2-butanone, methyl ethyl ketone, Freon 113, perchloroethylene, ethylbenzene and xylene. Semi-volatile solvent contamination (naphthalene and pesticides) were also present, and the biologic degradation, enhanced through the use of vacuum extraction (BIOVAC), was continuously monitored with on-line sensors.

After 24 weeks of operation four confirmatory borings were drilled. Thirteen of 14 soil samples collected document residual contamination in the parts per billion range, meeting all requirements for closure of this Superfund site. The closure report was submitted to the Environmental Protection Agency and closure was granted in May 1993.


Airport Landfill Facility - Kansas City, MO

Scope of Services Provided:

  • Dual Vacuum Extraction
  • On-Site Gas Chromatograph
  • Entrainment Extraction
  • Design/Construct Full-scale Remediation
  • OSHA-trained Personnel Piezometer Well Installation
  • RCRA Site Closure Underground Well Installation
  • Design/Construct Pilot Test

Role: Subcontractor to Consultant

Pilot Test: October to November 1991 (seven days operation)

Date Started: October 1991

Date Completed: June 1992

Terra Vac successfully completed remediation of a RCRA listed industrial waste landfill. The project was under the general oversight of Burns and McDonnell Waste Consultants in Overland Park, Kansas. The pilot study and full scale remediation took place at the Ground Operations Center of a major airline at its Kansas City International Airport facility.

The landfill was composed of fill (soil, slidge and debris) of variable thickness overlying glacial till consisting of unsorted silty clays admixed with sand, pebbles, cobbles, and boulders. The volatile organic compounds of concern included unspecified fuels, paints, and chlorinated solvents. Due to the presence of perched water at the glacial till/fill material interface, Dual Vacuum Extraction (DVE) was utilized to recover both vaporous contaminants and groundwater (by vacuum extrainment).

Pilot Study

For the pilot test, four DVE wells were drilled into a unique waste/fill material with piezometer probes set to monitor radius of influence. A mobile gas chromatograph (GC) with flame ionization detector (FID) was used to quantify the VOC extraction rate. The vacuum influence extended 40 feet, and VOC recovery for the seven days of operations totaled 2,400 pounds. The rate dropped from 312 to 214 pounds per day while flow increased from 181 CFM to 216 CFM during the 7-day pilot test. Three thousand gallons (3,000 gal) of groundwater were recovered and treated on-site.

Full Scale Study

For the full-scale project, Terra Vac completed installation of 20 DVE wells, covering an area of 30,000 square feet. The cleanup objective was to remove 90% of an estimated theoretical mass which was calculated to be 15,500 pounds. A total of 14,400 pounds of VOCs were removed in a 6-month operation. Eight target compounds were reported and they included acetone, benzne, trichloroethene, toluene, tetrachloroethene, clhlorobenzene, ethylbenzene and xylenes.

Total operating time, including pilot operations, was 155 days. Initial extraction rates for total VOCs were 750 pounds per day (lb/d). Within three days the VOC extraction rates had declined to 350 lb/d.

Terra Vac removed 14,400 lbs of VOCs including 2,700 pounds of methane, and 11,700 pounds of other VOCs. At shutdown, after 155 days, the daily VOC extraction rated was 28 lb/d. After 155 days, VOC extraction rates had been reduced by nearly 99%. The theoretical total mass of contamination was reduced by 93%. Tetrachloroethene was reduced by 83%. Cleanup criteria were met, and the State of Kansas granted closure.


Heavy Equipment Manufacturer - East Peoria, IL

Scope of Services Provided:

Role: Prime to Owner

Date Completed: May 1993

Terra Vac was contracted by a heavy equipment manufacturer to design, install, and operate a pilot-scale vacuum extraction system (VES) to determine the effectiveness of vacuum extraction (VE) for remediation of several existing soil piles contaminated with perchloroethylene (PCE), trichloroethylene (TCE), and 1,2-dichloroethylene (DCE). This action was to be taken as part of a RCRA closure. The pilot study was conducted in two phases to evaluate both VE and VE with hot air injection.

The pilot system consisted of a 300 cubic yard treatment cell, a VE blower, an air/water separator tank, activated carbon, and an air injection system. Each phase of the test lasted seven days. Approximately 20 pounds of volatile organic compounds were removed over the 14 days of operation, reducing the soil concentration by over 99% from 285 ppm to 0.4 ppm.

The pilot test proved the effectiveness of VE to remediate the soil piles. Negotiations to finalize the full-scale remedial action plan are currently underway with the regulatory agency.


Tampa International Airport - Tampa, FL

Scope of Services Provided:

Role: Subcontractor to Consultant

Date Completed: September 1991

After completing the successful pilot program, Terra Vac was authorized to design, install and operate four separate vacuum extraction systems (VES) to remediate gasoline-contaminated soils at the Tampa International Airport. Site constraints required Terra Vac to install wells under the basement of a parking garage, sidewalks and access roads. The necessity for placements of the wells within the active car rental facility also required the construction of overhead piping in the parking garage.

In addition to the parking garage area, another below grade well system was required at an existing underground storage tank farm. Terra Vac worked with the general contractor to coordinate the removal of eight tanks prior to installation of the VES.

The third area to be managed by Terra Vac involved two ex situ treatment cells, each designed to hold 20,000 cubic yards (15,000 m3) of contaminated soil. Each of the treatment cells required a cover to manage rainwater infiltration and runoff during the project.

The full-scale system consisted of 60 vacuum extraction (VE) wells, seven VE units and two catalytic oxidation units. Terra Vac successfully treated approximately 100,000 cubic yards (75,000 m3) of gasoline-contaminated soils over a nine-month operating period ending in September 1991. All soils treated were cleaned to below detectable limits for benzene, toluene, ethylbenzene, and xylene (BTEX) compounds, and Terra Vac met the requirements of its 12-month performance-based contract.


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